Which Material Is The Most Suitable For Rigid Boxes?

Rigid Boxes

There are plenty of products that require additional support through their packaging. The box is not merely designed to protect the items but to create a significant visual effect. In such a situation, a perfect packaging solution for these products is rigid boxes. Their popularity is rapidly increasing over time. They are paper boxes having a greater thickness due to chipboard stacked inside. Its internal structure consists of different kinds of materials. It includes leather, fabric, embellished wrap, etc., to provide an exclusive display. Such packaging creates a premium feel and enhances the customers’ experience. It offers the opportunity to build a strong brand narrative. Design them in fascinating colors with enticing artwork to improve their value more.

Different Types of Materials to Make Rigid Boxes:

The thing which matters most about such luxurious packaging is its beauty. To deliver a memorable customer experience, the manufacturers have to work on various design elements. Among them, the right choice of material is of utmost importance. It plays an imperative role in creating a good brand identity. A top-notch material protects your goods, give them an enticing display, and makes them more presentable on shelves. A good brand manager knows the importance of the material. He is aware that the one best in quality sends a particular message. Therefore, the companies should be thoughtful before moving into the mass production of their rigid boxes. Some of the available options for the material include:

· Chipboard
· Paperboard
· Corrugated Board
· Polystyrene Foam (interior)
· Foam core (interior)
· Plastic sheeting (interior)

Chipboard Packaging, the Most Suitable Material:

Custom rigid boxes may use a variety of packaging materials. Most companies use chipboard for their production. Therefore, the main reason is its robustness. It performs well under pressure, stress, or any other accidental damage. Chipboard is made from recycled paper stock. Hence, this makes it the most sustainable option available so far. Simple paper is then layered and pressed onto the thick material. Chipboard is available in multiple thicknesses. This feature makes it ideal for packing almost any product, from fragile, odd shapes and virtually anything. Compared to corrugated cardboard, chipboard is less expensive and has less weight. This makes it an excellent choice to ship a large number of goods. The recycling opportunities are limitless due to their sustainable nature.

Features of Corrugated Cardboard Packaging:

Corrugated boxes are those simple cardboard boxes. They are a suitable packaging solution for a variety of essential products. Still, most brand managers avoid using it to market their product range. These boxes are designed using corrugated material. They are usually used more for shipping and less for making luxury packaging. Especially if you want to transfer cheap products to a place inexpensively, the material makes the right choice. It delivers your products safely without providing any harm to your brand image.

Drawbacks of Paperboard Packaging:

Paperboard is an unsuitable material when it comes to designing luxury rigid boxes. It is flimsy and vulnerable to water damage. Moreover, it can not provide the needed protection for your goods. So if you choose paperboard, you have to pay extra to get a triple-walled paperboard. It’s the reason that most businesses prefer using chipboard. It makes rigid packages due to its durability and affordability.

Best Materials for Rigid Box Interior:

Polystyrene has numerous uses. You will see using it for fine art, surfboards, and more! Even if your product is odd-shaped, you can create a sturdy interior structure by using polystyrene. It gives good support at every angle.
Foam core is another excellent and affordable option to complement your rigid box design. Cut a proportionate hole in it and place your product safely inside.

Plastic sheeting is another available option for creating the internal tray. Apple effectively used this method to package its iPhones. Plastic trays and luxury rigid boxes are a high watermark in the retail industry. They help in bolstering the image of a high-value product.

Litho-lamination for Rigid Boxes:

Litho-laminate is a practical choice for creating the best rigid box design. The paper is first printed and then laminated onto the exterior material in this process. By using such a type of packaging, you can get peace of mind. When reinforced with chipboard, Paper creates a visually appealing display to boost sales. You can get the best finish, including gloss/matte lamination, embossing, debossing, metallic foiling, and more! Such packaging increases your shelf appeal. It’s the new ongoing trend. As a result, you will choose nothing other than custom rigid boxes as a reliable packaging solution.


Undoubtedly, rigid boxes are a multipurpose packaging solution. They use different types of materials for their manufacturing. However, the most appropriate choice is chipboard. It is laminated with paper, fabric, or other material to create a luxurious look. Print them with advanced printing or special finishes to create a great feel. This high-density chipboard coated with specialty paper makes a good structure. Different embellishments enhance the appeal more. Most retailers, as well as business owners, opt for rigid packaging to complement their products. It is the best way to establish your position in a competitive market. It makes you create a strong brand image by providing a perfect combination of durability and aesthetic appeal.